Pallet Racks Vs. Cantilever Racks: Advantages And Disadvantages

Take Care While Selecting Storage Solution, Say Pallet Rack Manufacturers

Choosing the right kind of storage for your manufacturing unit or warehouse is a crucial decision! Make the right choice and save yourself from a lot of hassles and headache down the line. Find out all about the various kinds of racking available in the market and select the best one that matches your needs.

Pallet Racks and Cantilever Racks are the most popular options when it comes to large-scale industrial storage. Read on to learn about the advantages and disadvantages of both the solutions to arrive at the right one to match your needs.

Pallet Racking Vs. Cantilever Racking

Pallet racks are horizontal racks stacked one on top of the other to create tall, vertical structures. A pallet racking system has upright columns on all four corners connected to a base, with horizontal racks in between to form the shelves. A forklift is used to stack or remove the goods from the shelves.

Cantilever racks, on the other hand, do not have vertical columns on the front. They have a robust framework at the back, and long horizontal arms extend from it to create the shelves. Decking may be added for storing materials that require a solid base.

Space Saving

Pallet racks score high in this factor. They offer a high-density storage solution that does not even require much aisle space, just enough for maneuvering fork-lifts between the shelves.
Cantilever racks need more space between the aisles to facilitate material handling and stocking.


Pallet racks can only hold items that are of regular shape and size and can be palletized. Cantilever racks, in contrast, can store bulky materials that do not fit into other racking systems. They are especially useful in storing loads of varying dimensions. Extra arms may be added to accommodate such SKUs.


Pallet racks by design are not meant to be flexible. Their purpose is for storing stacks and stacks of regular-sized goods. Cantilever racks are more flexible in the sense that the angle and height of the arms can be adjusted easily since there are no fixed shelves. So, when you have loads of varying dimensions, cantilever shelves are the way to go.


Pallet shelves are the most economical space savers that provide the maximum storage for a given cost and space. Cantilever racks, while easy to install, cannot compete with that.


Pallet shelving systems are safe structures that can bear heavy loads without endangering the people working there. Heavy duty cantilever shelving typically has strict safety standards to be adhered to during installation as well as during regular use.

Other Factors To Decide On Storage Racks To Use, From Cantilever and Pallet Rack Manufacturers

Pallet systems can work with any warehouse layout or specification. They work for both first-in-first-out and first-in-last out scenarios. In some cases, they do not even need standard aisles to access them.
Cantilever shelves have high reuse potential. Used shelves that still meet design and safety standards can be reused in other outlets due to their flexible design.

As you can see, there are both advantages and disadvantages to both types of shelving systems, offered by suppliers of storage and display racks in Delhi. Let the material to be stored, the available space and your budget be the guidelines in choosing the best storage solution for your facility.

How To Maximize Warehouse Space?

The common illusion that people have is that warehouses have lots of space which is far from the truth. Warehouses look full as there is this tendency of filling it with goods even during slow periods. But, there are times when it eventually runs out of space, which can be a result of rapid growth, facility consolidations, planned inventory stocks when a facility is being shut down or renovated, seasonal peaks, large buying due to discount and offer announcements and even during periods when the sales are slow.

There are three major types of space deficiencies that occur in a warehouse;
• Too much of inventory piling – this happens when manufacturers are keen to meet the increase in demand and to reduce turnaround time for product delivery
• Too many wrong products – wrong sales projections and improper production planning result in having the wrong products in stock
• Poor space utility – space utility becomes an issue when there is steady growth, increasing service requirements and whenever there is a change in the product mix
No matter the type of space deficiency that a warehouse is experiencing, it is necessary to create additional utility space that will help in storing more goods while not being too much bothered about space constraints.

Here are a few tips that will help you in getting your space more organized, and understanding what you need to add space utility to the area…
1. Know exactly how much space you have to work with – measure it before you start planning anything
2. Be specific about any obstacles that are in the floor space like clearances, columns, doorways, walls, etc.
3. Understand about the product that is stored and how it is handled to get a precise idea – the throughput time, unit handling loads, replenishments, storage conditions, special handling methods, instruments used for handling, etc.
4. Know the flow paths for the materials stored in the warehouse
5. Determination of auxiliary facility requirements
6. Create more options for additional storage facilities – make sure you consider all alternatives here so that you can choose the one that is optimal
7. Evaluate the choice of storage facility from the given options
8. Recommend and implement the give advancements and improvements to the warehousing facility

Considering Space Alternatives
While considering space alternatives, it is important to choose based not only on the space available for expanding the storage facility but also on its impact on labor and material handling facilities. The decision also depends on whether the goods are stored in bulk or in assorted pieces.

Bulk Storage – Bulk storage facilities can be chosen in the case of storage of large quantities of the single products. This can be stacked together and are best choices for low clearance areas and can be stored in large blocks. This way the space can be better organized while additional space for extra storage can also be created.
Portable Racks – Portable racks are best used for non-stackable items. Mostly portable racks are used to make use of the vertical storage space of a warehouse. This is advantageous too as the same can be adjusted to accommodate different types of goods and any product mix.

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How To Organise Shop Shelves In Supermarkets To Display Products

Merchandising products is critical to retail and other supermarket stores. Organising shop shelves encourage customers to buy more as it helps customers to find what they want. Apart from shelving, it is also necessary that supermarket display racks use the store layout optimally and decide where to place the products so that it enables purchases. There is a lot of thought put into where each item is to be positioned so that it lures the shoppers to buy more by getting their attention.

Supermarket display shelf placement:

Placing items strategically has a massive impact on the customer’s purchase. The products that are costly is always placed at the top of the shelf, and those products that are popular among people and come looking for it is situated on the lower shelves. The item that is most likely to entice the customer is placed at the eye level. Read below to know more details about the various shelf placements.

Top shelves: The top shelves of the supermarket storage racks is reserved for items that are either costly or does not sell a lot. It is a part of the shelf where customers reach less, and hence you can store products that are in-house, limited editions, etc. in those areas.

Reach shelves for kids: Another trend noticed among shoppers is the increase in kids coming to supermarkets along with their parents. So storage racks in Delhi stores place items that kids like and can reach out. The products that cater to kids will have designs that look attractive to children, and that mostly means more money to your supermarket.

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Benefits Of FIFO Pallet Racks

A rack is a framework of pegs, steel rods or bar wires on which storage articles are arranged. It can also be called a fixture which contains several tiered shelves often affixed to a wall. The racks are used for increasing the efficiency of storage. Here, we will discuss about the FIFO pallet and the waves it is creating in the storage industry. This blog will describe the benefits of FIFO pallet racks.

The FIFO pallet racks :

The First in First Out [FIFO] pallet rack system is widely used in the perishable goods industry. So, what is perishable goods? Perishable goods are those items which perishes or spoils after a set date. Nowadays lot of processed food and ready to eat food are available in the market. To increase the shelf life of such items lot of preservatives are added and it turns out to be poisonous after the expiry date. So, the best option will be to sell it before it gets spoiled, which will avoid loss in the business. Some of the examples of perishable food industry are meat, vegetable, fruits, spices, grains, pulses, flowers, vaccines, blood and pharmaceuticals. Now, let us discuss about FIFO pallet racks:

Automation: The whole system is under automatic control and the operational efficiency increases. The pallets load at the top end of an inclined shelf, the products glide at a controlled level to the other side of the storage rack. There is no spring or mechanical system so it is easy to control. The speed controllers work from the middle point so that the performance increases to the maximum level. They have steel gears which increases the life of machinery, the pallets are set with cast aluminum flow wheels. The use of aluminum and steel will add to its mechanism and speed

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Different Types Of Racking And Their Benefits

One of the common queries that warehouse managers face is how to add more space to the existing warehouse design. The demand for storing more items in the warehouse is constantly on the rise. As the demand increases, the way items are stored in the warehouse must be evaluated to increase efficiency. With so many options for storage available, choosing the right type might be difficult.

Before deciding on which rack to use, some of the common factors that must be considered are the specifications of your product, required throughput levels and warehouse capacity. A clear understanding of different types of racking system will help in the decision-making process.

Double Deep Pallet Racking

Double deep pallet racking system is the most cost-effective and low maintenance system that can be used for warehouses. These are also best suited for storing large orders which move our quickly out of the warehouse. If the warehouse maintains a last in first out inventory management, double deep pallet is the most advantageous in terms of the set up.

Another advantage of double deep pallet stacking system is that it eliminates the need for leasing out a new warehouse. Due to its optimizing factor, there is no need to look for new or additional warehouse for stocking. The adjustable beam levels and help in changing the size of the pallet depending on the requirements. There is no need to go for additional pallets as it can be converted to single deep system for more storage. Some of the industries where this can be used are cold storage, manufacturing companies, printing and paper.

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